中国半导体行业协会封装分会会刊

中国电子学会电子制造与封装技术分会会刊

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电子与封装 ›› 2020, Vol. 20 ›› Issue (12): 120401 . doi: 10.16257/j.cnki.1681-1070.2020.1204

• 微电子制造与可靠性 • 上一篇    下一篇

智能家电电路典型失效机理与设计缺陷*

肖诗满1;陈军1;纪瑶1;夏江1,2;杨林1,2   

  1. 1.工业和信息化部电子第五研究所,广州 510610;2.智能产品质量评价与可靠性保障技术工信部重点实验室,广州 510610
  • 收稿日期:2020-05-24 发布日期:2020-07-28
  • 作者简介:肖诗满(1982—),男,湖南浏阳人,硕士,工程师,主要从事电子元器件和家用电器可靠性工作。

Typical Failure Mechanisms and Design Defectsof Intelligent Household Appliances

XIAO Shiman1, CHEN Jun1, JI Yao1, XIA Jiang1, 2, YANG Lin1, 2   

  1. 1. Thefifth Electronic Research Institute of MIIT, Guangzhou 510610, China; 2. Key Laboratory of MIIT for Intelligent Products Testing andReliability, Guangzhou 510610, China
  • Received:2020-05-24 Published:2020-07-28

摘要: 智能化家电电路功能繁多、系统复杂,系统和电路设计、制造、储藏等过程存在瑕疵或故障,都会导致整机工作异常。收集了智能电冰箱在用户现场的失效电路板,并进行了失效分析,确认其失效机理。提炼了几个跟电路板的设计缺陷有关的典型失效机理,电路接口缺乏足够滤波电路,串扰信号导致微处理器发生闩锁效应;电机等感性负载关断时反馈的电压击穿其驱动芯片或者微处理器;传感器接口引入异常电压导致芯片失效等。针对以上设计缺陷,为了有效提高产品的可靠性、降低产品的返修率,提出电路设计时需要增加滤波和过压保护措施和考虑可靠性设计(DFR)。

关键词: 智能家电, 失效机理, 闩锁效应, 可靠性设计

Abstract: Circuits of intelligent household appliances are much more complex. Defects or faults of circuit design, manufacturing, storage and so on will cause abnormal operation of the whole machine. Several failure circuit boards of intelligent refrigerators were collected, and failure analyses were carried out. Failure mechanisms were confirmed respectively. Several failure mechanisms related to design defects are extracted: Crosstalk signal initiated latch-up effect of microprocessors by lack of sufficient filtering circuit; feedback voltage of inductive loads such as motors broke down driving chips or microprocessors; Abnormal voltage introduced from sensors damaged microprocessors. To improve the reliability of products and reduce the repair rate of products, filter, overvoltage protection and Design For Reliability (DFR) need to be considered in circuit design.

Key words: intelligenthouseholdappliance, failuremechanism, latch-upeffect, designforreliability(DFR)

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