中国半导体行业协会封装分会会刊

中国电子学会电子制造与封装技术分会会刊

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电子与封装

• 封装、组装与测试 •    下一篇

平行缝焊工艺参数热效应量化研究及质量评价体系建立

高亚龙,张剑敏,刘豫,潘吉军   

  1. 天水七四九电子有限公司,甘肃 天水  741000
  • 收稿日期:2025-08-14 修回日期:2025-09-05 出版日期:2025-09-15 发布日期:2025-09-15
  • 通讯作者: 高亚龙

Quantification of Thermal Effects of Parallel Seam Welding Process Parameters Research and Establishment of a Quality Evaluation System

GAO Yalong, ZHANG Jianmin, LIU Yu, PAN Jijun   

  1. Tianshui 749 Electronics Co., Ltd., Tianshui 741000, China
  • Received:2025-08-14 Revised:2025-09-05 Online:2025-09-15 Published:2025-09-15

摘要: 针对平行缝焊过程中壳体温度实时监测困难、工艺参数热效应缺乏量化依据等问题,提出基于AD590温度传感芯片的壳体测温方法。通过单点温度补偿电路设计(精度±2 ℃),系统研究了缝焊功率、脉冲宽度、重复时间和缝焊速度对平行缝焊过程管壳温升的影响机制,首次建立关键参数热效应当量模型,发现占空比与温升的线性规律及同占空比恒温现象。同时提出了涵盖焊缝外观、缝焊强度、对绝缘子的热冲击等8项指标的缝焊质量评价体系。

关键词: 平行缝焊, AD590, 热效应量化, 参数优化, 质量评价, 微电子封装

Abstract: Addressing challenges such as the difficulty of real-time monitoring of shell temperature during parallel seam welding and the lack of quantitative basis for the thermal effects of process parameters, this study proposes a shell temperature measurement method based on the AD590 temperature sensor chip. Through the design of a single-point temperature compensation circuit (accuracy ±2 °C), the system investigates the mechanisms by which seam welding power, pulse width, repetition time, and seam welding speed on the temperature rise of the shell during parallel seam welding. For the first time, an equivalent thermal effect model for key parameters was established, revealing a linear relationship between duty cycle and temperature rise, as well as a constant temperature phenomenon at the same duty cycle. Additionally, a quality evaluation system for seam welding was proposed, encompassing eight indicators including weld appearance, seam welding strength, and thermal shock effects on insulators.

Key words: parallel seam welding, AD590, thermal effect quantification, parameter optimization, quality evaluation, microelectronic packaging