中国半导体行业协会封装分会会刊

中国电子学会电子制造与封装技术分会会刊

导航

电子与封装

• 材料、器件与工艺 •    下一篇

电荷积累造成铜损伤缺陷的机理研究

白贝   

  1. 中芯京城集成电路制造(北京)有限公司,北京  101102
  • 收稿日期:2025-10-28 修回日期:2025-12-07 出版日期:2025-12-09 发布日期:2025-12-09
  • 通讯作者: 白贝

Mechanism Study of Copper Damage Defects Caused by Charge Accumulation

BAI Bei   

  1. Semiconductor Manufacturing Beijing Co., Beijing 101102, China
  • Received:2025-10-28 Revised:2025-12-07 Online:2025-12-09 Published:2025-12-09

摘要: 随着大规模集成电路工艺的发展,半导体集成电路产业越来越受到人们的关注,在摩尔定律的作用下,集成电路技术取得了巨大进步,而随着低介电常数材质的引入,在提升电子器件性能的同时,也对制造工艺中的缺陷管理提出了严峻挑战,一些微观缺陷都有可能造成晶圆上电子器件功能的丧失,甚至整片晶圆报废。尽管目前业界对制造工艺中的电荷管理已经日益成熟,但仍有因电荷积累问题导致的缺陷发生。围绕化学气相沉积低介电常数介质膜制造工艺中的电荷积累问题,通过设计实验并借助失效分析手段,验证低介电常数介质膜制造工艺中产生的电荷积累,使后道工艺金属层出现铜损伤缺陷的失效模型,即主要为低介电常数介质膜制造工艺后,电荷积累在干法刻蚀至湿法清洗工艺之间未得到充分释放。基于相关实验的研究结果,提出消除铜损伤缺陷的解决方案,最终实现良率提升,避免晶圆大面积报废,保持产线量产稳定。

关键词: 半导体, 缺陷, 电荷积累, 铜损伤

Abstract: With the development of large-scale integrated circuit technology, the semiconductor integrated circuit industry has received increasing attention from people. Under the influence of Moore's Law, integrated circuit technology has made great progress. However, with the introduction of low dielectric constant materials, while improving the performance of electronic devices, it also poses a serious challenge to defect management in manufacturing processes. Some mcroscopic defects may cause the loss of electronic device functions on the wafer, and even the entire wafer may be scrapped. Although charge management in manufacturing processes has become increasingly mature in charge management during the manufacturing process, defects still occur due to charge accumulation issues. Focusing on the issue of charge accumulation in the manufacturing process of chemical vapor deposition low-dielectric-constant dielectric films, through experimental design and failure analysis methods, we verified the charge accumulation generated during the manufacturing process of low-dielectric-constant dielectric films, leading to a failure model of copper damage defects in subsequent metal layer processes. The main reason is that after the manufacturing process of low dielectric constant film, the charge accumulation is not fully released between dry etching and wet cleaning processes. Based on the research results of the related experiments, a solution to eliminate defects is proposed, ultimately achieving yield improvement, avoiding large-scale wafer scrap, and maintaining stable mass production on the production line.

Key words: semiconductor, defect, charge accumulation, copper damage